Common Audit Non-Conformances

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• Special characteristics called out on the print are not called out in the FMEA

• Recalculated AP based on an increased inspection frequency

• Severity reduced on DFMEA or PFMEA without a corresponding design change

• PFMEA recommended action with a target date of 12/01/2019 has not been implemented

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• No actions established to reduce failure modes with high APs

• Corrective actions to customer complaints and internal audits not incorporated into the FMEAs

• Recalculated AP is not lower than original AP

• Permanent Corrective Action is not recorded for a reduction of the AP

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• Design and Process FMEAs not being developed per Launch process requirements

• FMEA development has no evidence of cross functional participation (Exclusively engineering staff is not cross functional)

• Foundation (aka Baseline) FMEAs are not updated with project specific items

• FMEA’s and Control plans are not consistent

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